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ZECHINI GRA.FOR is a leader manufacturer, since 1952, of machines for paperconverting bookbinder and graphic arts: laminating , casemaker, Vip Book Line for the hard cover book production.

Zechini Bookbinding Equipment
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Perfect Binder - JuniorBinder 1800
[JuniorBinder]


New automatic perfect binder for medium run production.

Thanks to the speed of 1800 pieces/ hour and to the quick format changes Juniorbinder 1800 is the best solution both for short and medium runs and for bookbinders and digital copy centers.

Heavy duty, reliable and user-friendly with its easy and essential control panel.

Juniorbinder 1800 is equipped with a book delivery system which enable more speed in short time.

The quality of the book is guaranteed by the quality of the machinery components.

Control panel:
Industrial , easy and functional control panel with few and sturdy buttons.
It doesn’t require skilled staff and is user- friendly and of easy understanding.

Clamp
Cast-iron construction with front book thickness side meter for a quick and precise format change.
Also available in the “thinner” version for short runs.

Milling station
Heavy construction with 4 grooving points. It can be excluded for the production of sewn books.
Adjustable up to 4 mm grooving.

Spine gluing unit
High capacity Hot Melt glue tank, with double gluing cylinder and built-in pre-melter.
Gluing cylinder with glue-stop facility.

Side gluing unit
Glue tank with dedicated pre-melter for side gluing.
Gluing by side disks.
Quick positioning by quotes side meter.

Cover feeder
Automatic cover feeder.
In line double creasing.
No-stop top loading cover feeding

Cover unit
Pressure and pause times adjustable one by one.
Quick regulation by quotes side meter.

Exit
Conveyor belts adjustable according to space requirements. Built-in air cooling system
Connectable directly to three-knife trimmers , making the unit in-line version

Technical data

Book size:
length / mm min. 140 max. 450
height / mm min. 120 max. 270

Cover size
length / mm min. 140 max. 450
height / mm min. 245 max. 594

Book thickness mm min. 3 max. 50

Cover thickness : from 10 to 300 gr m2

Mechanical speed: 1.800 pieces/ hour

Type of glue:
Hot Melt
PUR (optional)

Book block feeding unit
Number of clamps 3
Cycle Automatic or manual
Milling station
Heavy construction milling unit 1

Adjustment from 0 to 4 mm
Can be excluded yes (for sewn books)

Grooving points yes – 4 points height- adjustable one by one

Waste aspiration yes

Waste container yes, for high capacity

Gluing unit
Hot Melt gluing tank with integrated glue-stop or
Nordson Polyurethane System (see the relative technical data)

Side gluing unit
Type of glue Hot Melt
Glue tank dedicated
Temperature control dedicated
Gluing type by side disks
Fume exhauster yes

Cover feeder unit
Cover feeder automatic
Feeding type down picking-up no-stop
Creasing in-line with 4 creasing

2 for the spine 2 for side gluing (fixed creasing at 4 mm from the spine)
Controls control of the double creasing and of the missing one

Exit unit
Conveyor belt with adjustable speed and with cooling fan.

Standards: CE
Compressed air: on demand and supplied as optional
Power required: 13 Kw
Weight: Kg 1260
Dimensions: mm. 2710 (length) x 1270 (width) x 1320 (height)

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